産(chǎn)品中(zhōng)心
此設備是為(wèi)自動安(ān)裝(zhuāng)檢測汽車(chē)空調溫控閥的閥芯組件而開發的。
閥芯組件的組成:閥芯座,彈簧,O型圈,閥帽
設備描述:
此設備為(wèi)轉盤式結構,共分(fēn)為(wèi)16個工(gōng)位
1. Screw Loading.
1.1. Vibrator bowl with buffer will be used for screw loading.
1.2. At least 500 pieces of screw can be loaded at one time.
1.3. Vibrator bowl will vibrate out screw one by one to linear track.
1.4. Pickup head will pick up the screw one at a time and place onto rotary table.
2. Screw Presence Check
2.1. Keyence/Omron Presence sensor is used to detect the presence of screw on the jig.
3. OD Cleaning / Blowing
3.1. Attached structure with blower/vacuum system connected to OD position to clean possible particle on Screw.
4. ID Cleaning / Blowing
4.1. Attached structure with blower/vacuum system connected to ID position to clean possible particle on Screw.
5. O-Ring Loading
5.1. Vibrator bowl with buffer will be used for O-ring loading.
5.2. At least 500 pieces of O-ring can be loaded at one time.
5.3. Vibrator bowl will vibrate out O-ring one by one to linear track.
5.4. Pickup head module will pick up the O-ring.
5.5. Pickup head will have special design jaw that will insert the O-ring to the screw.
6. O-Ring Presence and size
6.1. Keyence/Omron Presence sensor is used to detect the presence of O-ring on the screw.
6.1.1. Size of O-ring must be controlled
7. Screw Oiling station
8. Spring Loading
8.1. Vibrator bowl with buffer will be used for spring loading.
8.2. At least 500 pieces of spring can be loaded at one time.
8.3. Vibrator bowl will vibrate out spring one by one to linear track.
8.4. Pickup head will pick-up spring and place inside the screw
9. Spring Force Check & Presence
9.1. Force sensor will be used for checking spring force.
9.2. At the same time, signals are programmed to determine the presence of spring on screw.
9.3. Force sensor is installed on structure able to move up down position.
10. Spring Oiling station
11. Ball Valve Loading
11.1. Vibrator bowl with buffer will be used for ball valve loading.
11.2. At least 500 pieces of ball valve can be loaded at one time.
11.3. Vibrator bowl will vibrate out ball valve one by one to linear track.
11.4. Two vibrators bowls is used at this station. The additional bowl is as below illustrations including bowl, track and vibrator which whole set can be easily change by removing 4 screws from the base.
The machine will consist of:
1 bowl for adjusting screws
1 bowl r for the O-rings
1 bowl for the springs
2 interchangeable bowls set for the ball valves
It include the bowl, track and vibrator
Which whole set can be easily change by removing 4 screws from the base.
11.5. Pickup head will pick-up ball valve and place on top of spring.
11.6. Special tool head will be used to press ball valve.
12. CCD Checking
12.1. Cognex vision camera is used to check the ball valve.
12.2. The vision camera is installed horizontal to perform checking from sideway of the part.
12.3. These camera also double checks that we choose the correct ball size
13. Spare Station
13.1. Spare station is assign for future usage.
14. Good & Bad Part Unloading
14.1. Complete part will be unloaded by a Pick & Place Arm into an aluminum tray.
14.2. Tray is built with capacity to load 136 pcs completed part (according to drawing). The machine has to fill at least 4 trays before it stops.
14.3. Bad part is drop to bad part unloading bin flowing to a box beneath of machine.
15. Empty Jig Check
15.1. Presence sensor is used to check and assure the jig module is empty before moved to first station.
16. Spare Station